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High Speed CNC Milling Computerized Numerical Control System Precision Milling Mold Bases Internal Etched Designs Precise Repeatability, 3-axis, solid steel, aluminum, replacement or prototype part, milled pieces, cut cavities and cores, gears, inserts, sub-inserts, mold bases, computer-driven accuracy, operate unattended, reducing production costs, G-codes


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High Speed CNC Milling:
Computer Numeric Control System

BMJ Mold and Engineering provides state-of -the-art high speed 3-axis CNC milling to customers needing to change the shape of solid steel, aluminum or other metal, whether for a single replacement or prototype part, or hundreds of milled pieces.
 

High Speed CNC Milling: Design & Reproduction Accuracy

Computer Numerical Control (CNC) Milling, the most common form of CNC, is a cutting process for precision high speed milling  to cut cavities and cores, gears, inserts, sub-inserts, mold bases and other metal components.

  • CNC milling provides computer-driven accuracy to produce components that only a few years ago would have been virtually impossible with hand milling
     
  • CNC also allows for precise repeatability of multiple copies
     
  • Once programmed, the High Speed CNC Milling Machine can operate unattended, reducing production costs related to labor 
     

CNC Milling: A Brief Explanation

When making plastic injection molds, 3-Axis CNC milling is a cutting process in which material is removed from a solid block of metal, such as aluminum or hardened steel, by a rotating tool.

  • CNC milling machines are traditionally programmed using a set of commands known as G-codes, which represent specific CNC functions in alphanumeric format
     
  • With 3-axis milling the work piece or cutting tool is moved in three dimensions to achieve desired cut shape
     
  • Material is usually removed by both the end and the side of the cutting tool
     
  • Cutting tool rotates about an axis perpendicular to the table that holds the material to be cut
     
  • Cutting tools of various profile shapes are available including square, rounded, and angled
     
    • A wide variety of part shapes and geometries are possible
       
    • Both 2D and 3D shapes produced
       

For a quote or more information about how CNC Milling can improve your next project, call 765-457-1166, or send us an email, or submit this short form:

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BMJ built the injection mold to manufacture this airbag connector
Designers faced many challenges to build an injection mold for this plastic airbag connector.

More Injection Molded Parts

Airbag Switch Connectors
Auto Instrument Clusters
Bomb Covers
Circuit Board Housings
Dashboard Assemblies
Key Fob Remote Housings
Radio Push Buttons
Shipping Covers
SUV Pwr. Distribution Box
Transmission Switch Cover
and many more!

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