BMJ Home

homesolutionsindustriescase studiesfaqnewsabout uscontact usquotationssite map

Custom Mold Making Solutions: Injection Molded Plastic Parts, Product / Mold Design, Prototyping, Free Consultation, Prototyping, Cold / Hot / Insulated Runner Molds, Insert  /Encapsulation / Two-shot  / Stack / Unscrewing Molds 


Home >> Solutions >> Custom Mold Making

Custom Mold Making Solutions

Services and products we provide to help you develop and produce your injection molded plastic parts and products include:

  • Product Design - initial design consultation; design enhancements to help improve efficiency in the  manufacturing process; capability to construct efficient molds for the most intricate parts; simple single-cavity molds or complex multi-cavity molds
     
  • Mold Design - over 200 years of accumulated experience; innovative, cost-effective mold design solutions; variety of mold options; choice of mold type is usually determined by part specification and final application properties needed
     
  • Prototyping -  produce prototypes for market and “Fit & Function” testing; secondary rapid prototype functions; soft “single cavity” molds produce samples quickly, economically
     
  • Mold Making - produce the highest quality molds available; unique mold designing process; offers finished injection molds with significant advantages over our competitors' molds
     
  • Thermoplastic Injection Molds - most common method of plastic part production; once molded, parts can be reheated, reformed or recycled; lowest price-per-part manufacturing process available; highly competitive rates
     
  • Hot Runner Mold - eliminate excess material retained in feed channels of cold runner molds; reduces the number of production steps required; saves time and money
     
  • Cold Runner Mold - excess material in feed channel is cooled and ejected with the part; lower cost to design and build  mold; less expensive than a hot runner system; molds require less maintenance; easy color changes
     
  • Insulated Runner Mold - variation of the hot runner system; mold is not heated; runner channels extremely thick, stay molten during continuous cycling; flexible gating advantage of hot runners without added cost of manifold and drops
     
  • Encapsulation Mold - combine multiple materials into one finished part; plastic part is formed or molded directly over or around metal or plastic components; saves time and money; eliminates assembly step; few design limitations or restrictions on material combinations
     
  • Two-Shot Mold - produce plastic parts with two or more colors molded at the same time; eliminates a secondary process to add logos, graphics or text
     
  • Insert Mold - plastic part is formed or molded directly over or around metal or plastic components; results in a single piece assembly; typical example is a plastic handle molded over a metal screwdriver shaft; eliminates the need for additional assembly process
     
  • Stack Mold - high production molds with multiple parting lines; doubles the amount of cavity area within a mold; enables more production within the given press size; economical for high-production parts; costs less than building two separate hot runner molds
     
  • Unscrewing Mold - produce plastic parts with internal or external threads; must be carefully unscrewed from the mold to avoid thread damage; complex molds need to move at high speeds to clear previously molded parts efficiently and begin the next cycle
     

For a quote or more information about how we can help your project, call 765-457-1166, or send us an email, or submit this short form:

* = required
* Name
Company
* Phone
* E-mail
Browse to Attach File 1
Browse to Attach File 2
Found Us Via
Project Details and/or Specifications

     Privacy Policy

BMJ built the injection mold to manufacture this airbag connector
Designers faced many challenges to build an injection mold for this plastic airbag connector.

More Injection Molded Parts

Airbag Switch Connectors
Auto Instrument Clusters
Bomb Covers
Circuit Board Housings
Dashboard Assemblies
Key Fob Remote Housings
Radio Push Buttons
Shipping Covers
SUV Pwr. Distribution Box
Transmission Switch Cover
and many more!

Learn more:
Industries Served
 

 

 

 

 


home    about us    solutions    case studies    industries served    faq    news / events    contact us    sitemap    
© 2010  Link LLC    P.O. Box 2676   Kokomo, IN  46904-2676
765.457.1166    765.459.3664 (fax)    info@bmjmold.com