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Home >> Injection Mold Company for Illinois

Injection Mold Company for Illinois

BMJ Mold and Engineering, a plastic injection mold company in Kokomo, Indiana, can build high quality molds for Illinois manufacturers, such as:

  • An air vent for an aviation and aerospace company headquartered in Chicago
  • Wire shields for a satellite amplifier manufacturer in Bolingbrook
  • Gears, buttons and spin wheels for a casino games developer in Waukegan
  • A variety of plastic parts for a major manufacturer of construction and mining equipment in Peoria
  • A tuning knob for a manufacturer of communication equipment in Westchester

We provide injection mold maintenance and repair, as well as state-of-the-art tooling and machining services, to help reduce down-time and keep Illinois's manufacturing companies operating efficiently.

Illinois Manufacturing Industries: The Statistics May Surprise You

Illinois is one of the nation's manufacturing leaders, boasting annual value added productivity by manufacturing of nearly $103 billion in 2004. More than 40 percent of Illinois' approximately 16,400 manufacturing plants located in Cook County (Chicago metropolitan area).

Illinois's top manufacturing industries (see sidebar) rely heavily on injection molding for the vital plastic parts needed to:

  • Measure, test or safely store a chemical
  • Assemble a conveyor belt on a manufacturing machine
  • Supply a dairy with packaging for their food products; or
  • Keep a 747 safely flying

And every one of those parts, packages and components required an injection mold.

Let BMJ be your plastic injection mold company. Our premium extended warranty program will give you peace-of-mind because the molds designed and built by BMJ are guaranteed to retain their integrity throughout a specific number of cycles.

Plastic Injection Mold Company for the Illinois Automotive Industry

BMJ Mold and Engineering has been serving the automotive industry since our very beginning, nearly 40 years ago. As a result, we are well versed and experienced with PPAP, the production part approval process, and the intricacies and requirements involved.

Illinois is home to 28 auto manufacturing-related facilities, 79 body and trailer manufacturers and 397 auto parts providers. In fact, about 30% of the state’s manufacturing activity is related to motor vehicle production.

The three major car assembly plants in Illinois made over 882,000 vehicles – one-fifth of U.S. output, and second only to Michigan. Central Illinois alone supports six Honda facilities; in Columbus, Anna, East Liberty, Marysville, and a research-and-development complex near a small town called Raymond.

Injection molded plastic parts are used extensively throughout  automobile construction, from the interior and exterior, to the fuel and under-hood systems.

  • High volume, economical stack molds produce thousands of parts quickly, such as radio knobs or buttons, lenses and seals
     
  • Two-shot molds produce plastic parts with permanent colored logos or text in a single molding process, including instrument dials, back-plates and gas caps
     
  • Hot runner molds use 100% virgin materials to create parts with a "high polish" cosmetic finish for visible decorative components like speaker grilles or dashboard assemblies

For more examples of the many applications for injection molded plastic parts for Illinois's motor vehicle industry, read Automotive Industry.
 

Injection Mold Company for Illinois's Machinery Manufacturing Industry

With few exceptions, machinery manufacturers do not make headlines the way steel or motor vehicle producers do. Manufacturers in the machinery industry make the machines and equipment used in making almost everything else.

Virtually every machinery company uses injection molded plastic parts as part of the building process, as either internal components like gears or hose connectors; or as external switches, knobs or buttons.

2,075 machinery industry establishments in Illinois employ 84,400 people. Based on the latest U.S. Gross State Product (GSP) figures:

  • Illinois ranks fourth in the nation in machinery production revenue
  • Illinois led the nation in the production of other general purpose machinery
  • Second nationally in metalworking machinery

45 companies on Fortune’s U.S. 1,000 or Global 500 lists have machinery industry plants in Illinois. According to the 2002 Economic Census, as judged by value-added, Illinois ranks first in the nation in five machinery industries:

  • Food products
  • Industrial and commercial fans and blowers
  • Metal forming machine tools
  • Rolling mill machinery, and
  • Welding and soldering equipment

BMJ's mold building technologies include high speed CNC milling and EDM  machining to create 3-D geometry in hardened steel and other metals like brass, copper and aluminum. Many machinery manufacturers utilize our services for prototype development, or to create one-off metal parts for custom-made machines.

Read more: Machinery Manufacturing
 

Plastic Injection Mold Company for Illinois's Food & Beverage Industry

530 food manufacturers and 43 beverage manufacturing companies operate throughout

Illinois's food and beverage manufacturing industry ships $23.5 billion worth of products annually. Illinois ranks first among the 50 states in frozen specialty food production (frozen dinners, pizzas, and waffles).

Products needed for food and beverage packaging are relatively small and of varied design requirements.  High quality molds are the key to efficiency, productivity and economy.

  • BMJ Mold and Engineering provides the designers, engineers and craftsmen to complete any mold project to the strict specifications and requirements of food packaging manufacturers
     
  • Particularly useful to manufacture food packaging, stack molds are easily and quickly installed and replaced into frames, for fast and efficient product changes, ideal for producing a wide variety of food packaging shapes and sizes.

Read more: Food Packaging
 

BMJ: The Injection Mold Company for Illinois Manufacturing

BMJ has built high-quality molds for Illinois businesses in these, and many other, manufacturing industries for four decades.

  • Our skilled craftsmen are capable of constructing high-quality, intricate and efficient injection molds quickly, whether simple single cavity, or complex multi-cavity, molds
     
  • All of our tooling is engineered using high-quality mold bases and selected tool steels for moving parts and cavity inserts.

For more details about the businesses we serve and the types of parts that can be manufactured from the molds we build, go to Industries Served.

(Sources: U.S. Census Bureau, Department of Commerce Bureaus of Labor Statistics / Economic Analysis)
 

For a quote or more information about how we can help your project, call 765-457-1166, or send us an email, or submit this short form:

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Injection molds produced the five seperate parts that make up this power distribution box for Illinois's automotive industry

A variety of plastic compounds were used, based on the function of each part, to make the five separately molded parts for this SUV power distribution box.


Illinois Industry Facts
h

Illinois's top manufacturing industries include:
 

  • Chemical Manufacturing  
  • Food / Beverage Products
  • Machinery Manufacturers
  • Fabricated Metal Processing
  • Transportation Equipment
     
  •  

    This radio push button was manufactured from an 8 + 8 two-shot mold to allow for multiple colors or grades of material in one part

       
    h In 2005, manufacturing produced $71 Billion in revenue, 13.6% of Illinois' total Gross State Product (GSP) of $560 Billion
     
    h As of November 2006, 16,400 Illinois manufacturers employed nearly 800,000 people
     

     

    An insert mold was built for a major automotive electronics component supplier to manufacture this dashboard assembly radio trim plate for luxury vehicles.

       
    h Illinois manufacturers in 2005 exported more than $33.6 billion of the $34.8 billion in total goods sold
     
    h More than 50% of Illinois’s exports go to neighboring NAFTA countries
     
    h Manufactured goods account for 94% of all Illinois's exports

     

     


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    © 2005  BMJ Mold & Engineering Co.    P.O. Box 2676   Kokomo, IN  46904-2676
    765.457.1166    765.459.3664 (fax)    info@bmjmold.com