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Precision High Speed CNC Machining Injection Mold Building Services Computer Driven Accuracy Precise Repeatability Milling Tooling


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Precision High Speed CNC Machining

BMJ Mold and Engineering provides state-of -the-art injection mold building services to industries of all types and sizes in need of injection molded plastic parts.
 

Precision High Speed CNC Machining: Computerized Accuracy

Computer Numerical Control (CNC) machining, the most common form of CNC, is a cutting process for precision milling to cut cavities and cores, gears, inserts, sub-inserts, mold bases and other metal components.

  • Computer-driven accuracy to produce components that only a few years ago would have been virtually impossible with hand milling
     
  • Precise repeatability of multiple mold copies
     
    • Once programmed, High speed CNC milling machines can operate unattended
       
    • Reduced production costs related to labor
       

Precision High Speed CNC Machining: A Brief Explanation

CNC machining (milling) is a cutting process in which material is removed from a solid block of metal or other materials, such as:

  • Aluminum
  • Hardened steel
  • Tool grade steel
  • Stainless Steel
  • Brass
  • Copper

CNC milling machines are traditionally programmed using a set of commands known as G-codes. G-codes represent specific CNC functions in alphanumeric format.

  • 3-Axis Milling / Machining - either work piece or cutting tool is moved in all three dimensions to achieve the desired cut shape
     
    • Material is usually removed by both the end and the side of the cutting tool
       
    • Cutting tool rotates about an axis that is perpendicular to the table that holds the material to be cut
       
  • Cutting tools of various profile shapes are available including:
     
    • Square
       
    • Rounded
       
    • Angled
       
  • Wide variety of part shape and geometry possibilities
     
  • Both 2D and 3D shapes can be produced
     

Machining Solutions Not Offered by BMJ

While BMJ's CNC and EDM machining can produce a wide variety of parts and design details, there are other types of machining needed for specific functions that BMJ does not perform, including:
  • Drilling
  • Turning (Lathe)
  • Grinding
  • Forging
  • Sawing / Cutting
  • Electro-chemical erosion
  • Laser cutting
  • Flow-Jet
  • Plasma Cutting

For a quote or more information about how we can help your project, call 765-457-1166, or send us an email, or submit this short form:

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BMJ built an insert mold to manufacture this plastic dashboard assembly radio trim plate
An insert mold was built to manufacture this plastic dashboard radio trim plate.

More Injection Molded Parts

Airbag Switch Connectors
Auto Instrument Clusters
Bomb Covers
Circuit Board Housings
Dashboard Assemblies
Key Fob Remote Housings
Radio Push Buttons
Shipping Covers
SUV Pwr. Distribution Box
Transmission Switch Cover
and many more!

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